RTG Erection Services – Safe, Reliable & Powerful Crane Installation Solutions

Surya Metalindo provides safe, reliable, and powerful RTG Erection Services for port operations, container yards, logistics facilities, and industrial terminals across Indonesia. With years of experience in mechanical installation and heavy-equipment engineering, our team delivers end-to-end erection solutions for Rubber Tyred Gantry (RTG) Cranes, ensuring maximum performance, safety, and operational efficiency.

Our erection services follow engineering standards established by the American Society of Mechanical Engineers (ASME) and international crane-installation guidelines. Every project is executed with strict precision to maintain structural integrity and ensure long-term crane reliability.

To learn more about our company and engineering background, you may visit here.

Professional RTG Crane Erection for Modern Port Operations

RTG cranes play a critical role in container handling and yard operations. Because of their size, lifting capacity, and complex mechanical systems, the erection process requires highly skilled engineers, heavy-duty tools, and a well-structured safety plan. Surya Metalindo ensures that every RTG crane is installed with optimal alignment, precise assembly, and reliable functionality.

Our expertise covers complete mechanical assembly, electrical integration support, system testing, load balancing, and structural verification to ensure the crane operates according to manufacturer specifications and port requirements.

Clients who need broader engineering support may also explore our
Mechanical Engineering Services.

Complete RTG Erection Workflow

Our RTG erection workflow follows a detailed engineering approach to ensure accuracy and safety at every stage. This includes mechanical setup, structural fit-up, component alignment, cab installation, trolley system assembly, spreader arrangement, and final system inspection.

1. Preparation, Site Survey & Engineering Planning

Before the erection process begins, our team conducts a thorough site survey to study:

  • Ground conditions

  • Yard layout

  • Crane travel paths

  • Assembly area requirements

  • Safety hazards and access routes

We then prepare engineering drawings, lifting plans, risk assessments, and material logistics workflows. This planning ensures the erection process runs efficiently and safely.

More information about industrial engineering planning is available.

2. Mechanical Assembly & Structural Installation

The next phase involves assembling major crane structures, including:

  • Main gantry frame

  • Legs and crossbeams

  • Trolley system

  • Cab and operator platform

  • Spreader system

  • Hoisting and travel mechanisms

Our mechanical engineers ensure all components match design tolerances and manufacturer specifications. Bolting, welding, and structural locking are carried out with careful alignment to prevent premature wear or operational imbalance.

If you require additional electrical integration, please visit our
Electrical Engineering Services .

3. System Alignment, Calibration & Travel Testing

Proper alignment is crucial for RTG cranes because even slight deviations can cause:

  • Uneven load distribution

  • Faster component wear

  • Excessive vibration

  • Reduced lifting stability

Our alignment services include:

  • Rail alignment

  • Wheel positioning

  • Trolley travel calibration

  • Hoist system alignment

  • Spreader centering

  • Load balance adjustment

We complete the process with several rounds of travel testing to verify smooth crane movement, stable lifting operations, and accurate system responses.

4. Safety Compliance, Quality Control & Final Inspection

Every RTG erection project undergoes strict safety and quality checks based on global engineering standards such as ISO 9001.

Our final inspection includes:

  • Structural integrity testing

  • Mechanical system evaluation

  • Operational load testing

  • Electrical function verification

  • Safety system calibration

Once all checks are completed, the crane is handed over for operational use with full documentation, inspection reports, and technical support.

For maintenance programs, you may also review our complete service list.

Why Choose Surya Metalindo for RTG Erection Services

Surya Metalindo is committed to delivering exceptional RTG erection solutions supported by experienced engineers, advanced tools, and a strong safety culture. Our clients benefit from:

  • Accurate and safe crane installation

  • International-standard engineering practices

  • Lower risks of mechanical failure

  • Extended crane lifespan

  • Optimal performance and operational stability

  • Full mechanical and electrical coordination

  • Fast project turnaround

  • Long-term service support

Our integrated engineering capability ensures seamless results from planning to testing.

For consultation or project inquiries, please contact us.