ASC Erection (Mechanical Engineering Sub-Service)

Surya Metalindo provides safe, powerful, and reliable ASC Erection Services for ports, logistics terminals, container yards, and industrial facilities across Indonesia. With extensive experience in mechanical engineering, crane assembly, and heavy-equipment installation, our team ensures that every Automated Stacking Crane (ASC) is erected with maximum precision, safety, and operational efficiency.

ASCs are highly advanced, automated cranes designed to optimize container stacking, reduce operational labor, and enhance yard productivity. Because these cranes involve complex mechanical, electrical, and automation systems, their erection requires expert-level engineering, advanced tools, and strict safety compliance.

All our ASC erection works follow global engineering guidelines, including standards published by the American Society of Mechanical Engineers (ASME) and structural installation references used by leading crane manufacturers worldwide.

For additional information about our company and engineering capabilities, visit here.

Professional ASC Erection for Smart & Efficient Yard Operations

ASCs are essential for modern automated container terminals. Their accuracy, stability, and synchronization depend heavily on how well they are erected. Surya Metalindo ensures each ASC crane is assembled precisely according to engineering drawings, manufacturer instructions, and automated operation requirements.

Our services cover complete mechanical assembly, frame structure installation, trolley and hoisting mechanisms, robotic alignment, wheel calibration, gantry systems, spreader setup, electrical coordination, and comprehensive testing.

If you need wider support for mechanical engineering, explore our
Mechanical Engineering Services.

Complete ASC Erection Workflow

Surya Metalindo uses a detailed engineering workflow to guarantee safe and precise ASC installation. Our methodology includes planning, mechanical assembly, system calibration, automation readiness checks, and final operational testing.

1. Engineering Planning, Site Survey & Preparation

Before the erection process begins, our team conducts detailed site evaluations, including:

  • Yard layout and stacking zone

  • Crane pathway and alignment

  • Foundation platforms and rail structures

  • Safety zoning and operational limitations

  • Environmental and logistic considerations

We prepare lifting plans, detailed drawings, risk assessments, manpower allocation, and material logistics. Our planning follows advanced CAD/CAE references, including tools used in industrial engineering workflows, such as those described  .

This ensures an efficient, organized, and safe erection process.

2. Mechanical Structure Assembly & Gantry Frame Installation

The main erection phase includes assembling major ASC structural components, such as:

  • Vertical gantry legs

  • Main frame structure

  • Trolley system and rails

  • Hoisting assemblies

  • Cable systems and festoon tracks

  • Operator platform (if applicable)

  • Spreader positioning systems

Our experienced mechanical team ensures every component fits precisely according to manufacturer specifications. Bolting torque, welding alignment, mechanical locking, and structural fit-ups are performed under strict quality control to maintain long-term crane stability.

For projects requiring electrical integration support, you can refer to our Electrical Engineering Services.

3. Alignment, Calibration & Automated System Adjustment

ASCs require extremely precise alignment because they operate autonomously. Even small inaccuracies can affect:

  • Stacking precision

  • Trolley movement stability

  • Hoist synchronization

  • Overall automation performance

Our alignment and calibration tasks include:

  • Rail alignment and leveling

  • Wheel alignment and gantry straightness

  • Trolley travel calibration

  • Laser-based positioning setup

  • Hoist and spreader centering

  • Load testing and movement accuracy checks

We verify all movements to ensure the ASC runs smoothly during automated cycles.

4. Safety Compliance, Quality Assurance & Final Inspection

Safety and quality control are the foundation of our erection services. We follow ISO-based engineering procedures, including standards aligned with
ISO 9001 quality management.

Our final inspection includes:

  • Structural verification

  • Mechanical performance testing

  • Load cycle evaluation

  • Anti-sway and hoist stability testing

  • Safety system validation

  • Automation readiness verification

After all tests are completed, the crane is handed over with full documentation, quality reports, and operational guidance.

For additional mechanical and maintenance services.

Why Choose Surya Metalindo for ASC Erection Services

Surya Metalindo delivers ASC erection services backed by advanced engineering knowledge, skilled manpower, and industry-grade equipment. Our clients benefit from:

  • Safe and accurate ASC installation

  • Improved crane stability and reliability

  • Compliance with global engineering standards

  • Optimal performance for automated operations

  • Reduced risk of system malfunction

  • Faster completion and minimal downtime

  • Complete mechanical and electrical support

  • Long-term service and maintenance assistance

Our integrated engineering expertise ensures every ASC crane performs at maximum efficiency for years to come.

For consultations or project inquiries, visit our Contact Page.